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Have You Taken the Steps to Maintain Your Compressor This Summer?

Now that it is officially summer, hot and humid weather can cause numerous problems for your compressed air systems. Call Team Air Center (800) 247-2959

Hot weather will require additional maintenance for your air compressor.

  • More Water – Warm air carries more water vapor; this adds stress to the filtration and drying system to provide the clean dry air your plant needs.
  • Frequent Automatic Drains – More moisture in the air requires the drains to discharge additional water which can lead to failures.
  • Lower Flow Rates – Air density decreases in warmer temperatures, resulting in the plant receiving less air through the intake.
  • Reduced Turndown – The effective operating range of the compressor where efficient regulation using a throttle valve or inlet guide is now reduced due to the elevated intake air temperature.
  • Increase Temperatures – The increase in ambient temperatures also affect the temperature of your cooling water or air for an air-cooled compressor further reducing your compressor efficiency.

How Air Center Can Help

1: Oil Changes – Summer heat and humidity can reduce the life of your oil by as much as half. Changing oil or fluid along with the filter will help remove acids, moisture, and wear metals. When using synthetic based lubricant, it is best to perform an oil analysis prior to hot weather to assure the best performance.

2: Manage the Fluid System – Ensure proper lubrication and cooling to prevent unscheduled downtime. Make sure there are no restrictions in the compressor’s fluid circulation. Regardless of oil type, the beginning of summer is a great time to change the oil filter.

3: Changing Inlet Filter – Changing the inlet filter on a schedule will keep compression efficiency up and maintain proper operating temperature by changing. Less air is drawn through the inlet during hot weather so keep restrictions as low as possible.

4: Checking Drive Couplings – Direct drive couplings are designed for extended use but should be checked for signs of wear to avoid unexpected downtime.

5: Compressor Room Ventilation – Poor ventilation can potentially reduce oil life, increase operating temperature, and decrease compressor efficiency. Make sure that you are giving your units enough cool positive air pressure. Properly sized fans or ductwork to remove exhaust heat, and thermostatic controls to reduce excess heat.

6: Maintain and Clean Coolers – Keeping the fluid and coolers free of debris for the lowest possible compressed air discharge temperatures. This will make dryers more effective and extend fluid life.

7: Checking the Electrical Cabinet – Dust can create additional insulation that may increase heat on electrical components. Ensure the cabinet fan is functioning properly and to prevent the buildup of dust and dirt.

8: Compressed Air Treatment – During hot summer months, not maintaining an aftercooler can decrease the capacity of the equipment.

9: Dryer Maintenance – Check refrigerant level, cleaning the condenser to prevent overheating and make sure that your dryer is well ventilated and getting the coolest air or water possible.

10: Check all drains on tanks, dryer, and filters – Adjust timed drains if possible and make sure that your drains are functioning properly so that they get that water out of your compressed air.

Call and schedule preventative maintenance with Air Center (800) 247-2959

Weekly Air Compressor Preventive Maintenance Checks

Maintaining your air compressor so it remains reliable, works efficiently, and trouble-free is crucial for many companies. Especially because for many companies the compressed air is a critical element of their operation, and when the air system is not working correctly it can cause unplanned down times as well as increases in the operating cost.

So keeping our air system in top condition is very important and achieving this can be done easily by following the daily and weekly maintenance checks recommended by the manufacturer. This includes following the OEM’s recommended maintenance schedule, using only genuine replacement parts and selecting only authorized Service Technician’s to carry out maintenance work.

Daily Maintenance

1) Check the compressor display

Examine the display of the compressor controller for important information such as service messages or warnings, and other potential issues.

Weekly Maintenance

2) Check belt tension

To make sure that your air compressor will funtion properly, check that the tension of the belt drives are optimal to avoid slipping and premature wear of the drive belts and pulleys.

3) Check the cooling oil level

Most air compressors require a certain amount of oil circulating throughout its system. If this amount is not enough, the internal temperature will rise, which will ultimately lead to the compressor overheating and shutting down. If the problem is not solved promptly, it will result in premature wear.

4) Cooler: check the filter mat

The filter mat helps to keep the cooler clean. If the filter mats are clogged, inadequate cooling of the components could result

5) Control cabinet: check the filter mat

A filter mat is placed behind every ventilation grille. Filter mats protect the control cabinet from ingress of dirt. If the filter mats are clogged, clean or replace the filter mats.

6) Check the condensate drain

Condensation is an inevitable result of air compression. If the condensed liquid is not adequately drained off at all collection points, it will cause corrosion that will damage the compressed air system.

7) Log all maintenance tasks completed

Documenting all the maintenance work will determine if there is any deviation from the OEM’s recommendation.

Remeber: That only qualified and authorize personal should be allowed to perform any maintenance task.

Air Center provides service support for all compressor makes and models. Click here to learn more.

How to Calculate Your Compressor’s True Life Cycle Cost

When looking for an air compressor, you will ideally be able to find a machine that has a reasonable up-front price, and that’s going to last a long time and require minimal repairs.

So before choosing an air compressor it’s crucial to estimate the true life-cycle cost of a compressor.

Purchase Price + Energy Costs + Parts & Service + Additional Factors

= True Life Cycle Cost

Purchase price

A high purchase price can be outweighed by a reliable company, low maintenance needs, and easy-to-find parts.

Parts and service

This cost is factored in with preventative maintenance costs, usage, and replacement part prices and availability.

Energy costs

Quality air compressors can reduce energy costs by 25% and will leave you with a lower utility bill in the long run.

Additional factors

These include factors such as demand charges, load/unload cycle time, air leak losses, non-production operation, system pressure set points and individual components that can make a difference in the cost of your compressor’s operation when combined.

Why Calculating Your Compressor’s Life Cycle Cost Is Important

If you are purchasing a new air compressor system,

If you are in charge of getting the equipment for your organization, you will want to make sure to focus on compressors that will help to keep the day to day operation working smoothly. Collecting all the information you can before making a purchase is the way to ensure that your organization will be equipped with reliable equipment that will last for a long time.

Air Center: A Name You Can Trust

Air Center is an exclusive Kaeser distributor serving markets in Michigan and Ohio. Offering compressor solutions for a wide variety of professional environments.

We provide reliable products backed by strong extended warranty programs.

Contact us today to find a quality product that will provide your organization with years of reliable service.

Indoor or Outdoor Air Compressor Installation

Most of us get used to doing this a certain way; we wake up at a certain time, or we go to lunch at a certain place. But when it comes to our air compressor installation this is not always the best idea. Sometimes we can get fixated on the idea of having an air compressor room. And even when usually this works, there are times when keeping you air compressor installation inside is not the best option, for example, If your compressed air system will be exposed to extreme temperatures, excessive dirt/dust or corrosive chemicals, or is in a Classified Area, it may be best to hit the road and move the installation outdoors.

Extreme Temperatures

Usually keeping our air air compressor installation inside will save it from the danger of extreme temperatures. Nevertheless, sometimes that’s not entirely true, for example, if the only place for the compressor is next to the boiler room or next to an area that’s is a giant refrigerator, then its probably a good idea to consider to move your air compressor outdoors.

Excessive heat can result in high approach temperatures which reduce the cooling efficiency of the aftercooler and creates excess condensate for any downstream air treatment components. It can also reduce lubricant life, causing equipment to overheat and shutdown.

Low temperatures can impede lubricant flow, causing cold starts. Cold starts can result in unnecessary wear and tear on the motor and airend and in extreme cases, lead to catastrophic failure. Low temperatures can also promote excess moisture in control lines and other components. If the temperatures fall too low, this condensate can even freeze.

Excessive Contaminants

The air compressor room has contaminants on it by nature such as dust, oil such as lubricant aerosols vented from equipment, and moisture. All of these get into the air compressor and get passed on to the rest of the system, and without proper filtration, to the end process. If your plant process creates additional contaminants, such as dust in a cement plant, then you may want to look at an alternative solution.

Classified Areas

In locations like chemical plants, refineries, or drilling platforms is common to have areas where there are flammable gases or liquids, combustible dust, or easily ignited fibers. The presence of these substances in sufficient concentrations can cause a fire or explosion if there is a source of ignition.

While it is possible to customize equipment, so it is explosion proof, quite often the cost to do so is incredibly high. It’s considerably less to install the equipment outside in an enclosed system and add the extra hundred feet of piping needed to reach the process.

If you have any or all of these conditions in your plant, then consider moving your compressed air system outdoors. You’ll have the potential to increase uptime, reduce maintenance costs, and keep energy efficiency high.

Compressed Air Systems for Automotive Service

Rotary screw compressor technology has become the standard for high quality, efficient compressed air in the automotive markets. Major advantages of rotary screw compressors include higher capacity, more stable pressure, consistently higher air quality, low vibration, and much quieter operation.

Kaeser knows that today’s automotive facilities have high standards, and with the rising cost of labor, tools, paints and other materials, re-work is expensive. Dry, clean compressed air at a stable system pressure is essential for high-quality results.

With a Kaeser air system, you get products that have proven their reliability and efficiency over and over in demanding industrial applications. Whether your concern is air quality, reducing shop noise, or reducing the time spent on maintenance, Kaeser products can help increase quality, efficiency and productivity.

If you need air for fleet service, body and paint work, tire service or general repairs, the most reliable and efficient source of high quality compressed air is a Kaeser compressed air system.

Is your compressed air system ready for waterborne paint?

If you are a body shop or automotive refinisher you may be facing the challenge of switching to waterborne paints. These coatings have a reputation of being less tolerant of moisture and other contaminants, and many industry professionals say that the change to waterborne basecoats will require new equipment and retrofits. Unfortunately, specific technical specifications about compressed air requirements are hard to come by.

The best collision and automotive finishing shops in America choose Kaeser Compressors for compressed air equipment. Our customers don’t want to compromise finish quality or waste time and materials re-doing paint jobs. They understand the value of a well-designed and reliable compressed air system and know the benefits of clean, dry air.

Shops with good air systems may not notice any difference with waterborne paints but for others it will be time to make the upgrades they’ve been putting off for years. Also, flash time is longer with waterborne paints, and a popular solution–the blow drying gun—consumes a lot of compressed air. Many shops may need to add a compressor or move up to a larger one.

Kaeser has many years experience providing the right compressed air solutions for coating applications. Let us help you determine if you need anything to prepare for waterborne paint.

One of the industry’s finest paint and body craftsman, Charley Hutton, uses Kaeser air systems to apply waterborne paints. Like many body and paint professionals, Charley was concerned that waterborne paints would impact the quality of his work.

Charley has experienced great success with his Kaeser system: “All my basecoats are waterborne and my Kaeser system works perfectly with them — really clean and dry,” said Charley. “My Kaeser system also works great for my hard clear coats which need super-dry air. For every percent of moisture you lose 1% of hardness. We can not have that. That is why we rely on Kaeser…they are simply the best!”

Buying an Air Compressor - What You Need to Know

There are thousands of businesses that depend on an air compressor to operate, from a small garage to large manufacturing operations.

What ever the case, air compressors are mainly used to power up air tools. The size and type of the compressor will change depending on the situation, for example, High-demand industrial compressed air is usually delivered through rotary screw air compressors.

The following guide will help you to answer some of the questions you may have about buying an air compressor, as well as what to look for in features and design elements.

To help you To familiarize yourself with the terms concerning air compressors, turn to this short list of definitions that will be helpful for your next air compressor purchase:

  • Pounds per Square Inch (PSI) — the measurement of air pressure and force that is delivered by an air compressor. Higher numbers mean that a larger volume of air can be compressed in the tank.
  • Pounds per Square Inch Gauge (PSIG) — the measurement of air pressure and force that is delivered by an air compressor relative to our atmospheric pressure at sea level, which is 14.7 PSI. Most gauges are calibrated to read 0 at sea level so the 14.7 psi of the earth’s atmosphere is not measured.
  • Actual Cubic Feet per Minute (ACFM) — the actual volume of air pumped in one minute from a compressor running at its rated operating conditions of speed, pressures, and temperatures.
  • Standard Cubic Feet per Minute (SCFM) — the representation of the volume of air pumped in one minute at 60 degrees Fahrenheit (15.6 degrees Celsius). Some air compressors will be rated with SCFM to provide a more accurate working rating since air contracts and expands at different temperatures.
  • Horsepower (HP) — the measurement of power the motor produces. The higher the number, the more work the air compressor can do to deliver a greater PSI and ACFM.
  • Brake Horsepower —Horsepower delivered to the output shaft of a motor or engine, or the horsepower required at the compressor shaft to perform work.
  • Indicated Horsepower —The horsepower calculated from compressor indicator diagrams. The term applies only to displacement type compressors.
  • Intercooler — part of the air compressor that cools air between compression stages.
  • Aftercooler — a heat exchanger used for cooling air discharged from a compressor. Resulting condensation may be removed by a moisture separator following the aftercooler.
  • Pneumatic Tools — tools that operate by air pressure.
  • Positive displacement compressors —Compressors in which successive volumes of air or gas are confined within a closed space and space is mechanically reduced, resulting in compression. These may be reciprocating or rotating.

Air Compressor Options

Here are three general categories that air compressors fall into.

Consumer-grade air compressors.- These models are perfect for simple jobs like inflating tires, sporting goods, and other inflatables. Most have the power to operate small load air tools.

Professional-grade air compressors.- These are designed to power more demanding tools, making them perfect for contractors, wood working shops as well as small garages.

Commercial/Industrial-grade air compressors.- Re designed to provide a steady flow of compressed air for extended periods of time. These compressors are built with high-quality components and come with additional features that use advanced technology to improve performance, energy efficiency and reliability.

Determine the Work Your Air Compressor Will Do

Buying an air compressor that is right for you with out answer some questions about how it’s intended to be used would be hard. Here are some basic questions that you will want to answer before you get into the finer details of buying an air compressor.

Where will you be using your air compressor?

The first thing you will need to choose is between performance and portability. The reason is that wheeled design have less power than most stationary units. So If you’d like to roll it to different areas in your shop or building or transport it to different locations, you might need to sacrifice some performance to achieve it. Never the less is very important to make sure that the performance of the air compressor that you choose covers your needs. Because if it’s too small, the air compressor will run more frequently, use more electricity and burn out quickly.

Is there a dependable electrical supply?

An other very important thing you need to take into consideration is your electrical supply. Because the fluctuations in power delivered can cause severe damage to your air compressor. Most manufacturers will also deem this as improper use and will void any warranty on the compressor. If that’s your case, you might want to choose a unit that works with gas instead.

What tools do you want to use with your compressor?

Determine what tools you will be using with your air compressor at one time. All air tools have an average CFM rating, so look at it to ensure you get an air compressor that will provide you with the power you need.

Determining the Specifications for Your Air Compressor

What is the maximum operating pressure (PSI) you’ll require?

To answer this question, you will need to check the specifications of the air tools you will be using, for example, if a blow gun with 2.5 CFM at 90 PSI is your tool with the highest requirements then you would want to get an air compressor with a minimum 90PSI rating.

Knowing this also will help you choose between a single-stage or two-stage design among piston models. Two-stage models will have a higher PSI than single-stage compressors since a second compression of air will increase the PSI.

What is the maximum air volume (CFM) you’ll require?

Pneumatic tools require different levels of air volume to operate properly. So it’s vital to be sure that your air compressor can give you the CFM needed, especially if you have more than one airline from your air compressor. In those cases be sure to get your minimum CFM rating from all tools that could be used at one time, so you don’t underestimate your air power needs.

We recommend increasing the CFM total you get from the highest rated tool (or the total number of highly rated tools that could be used at the same time) by 30 to 50 percent to ensure that you have adequate performance under the most demanding applications you may encounter.

For example, if you had two air lines and your highly rated tools that could run at the same time are an impact wrench with a CFM of 7 and a spray gun with a CFM of 6 then you’d want to look for an air compressor that can deliver in the range of 16-20 CFM

7cfm+6cfm=13cfm

13×1.3 (30%)=16.9

13×1.5(50%)=19.5

What size tank will you need?

As a general recommendation, we would suggest you get the largest, practical size tank you can afford within your CFM and PSI requirements.

The reason we recommend this is because it can affect the operation of some tools, especially the ones that require air continuously, like sander and grinders.

Also if the tank is too small, it will strain the motor of your air compressor, because it will have to run more often than it was designed for, to keep your tank full, shortening the life of the compressor. The longer the air compressor can go without switching on again, the less strain on the motor and the better return you’ll get on your investment.

Finally, if your tank is too small for your needs, the compressed air might be used before it has the time to cool down. As a result, condensation will build up in your air lines damaging your tools as well as your compressor. Larger tanks and other features such as intercoolers and aftercoolers allow the air to be cooled before flowing through the air line.

What horsepower (HP) is needed for the motor of your air compressor?

The HP of the air compressor doesn’t affect the performance of the tools or the air delivery directly, but it’s an important factor to take into consideration. The HP is a rating for the motor or engine’s power. The engine creates the compressed air and delivers it into the tank. The higher the HP, the more efficiently the air tank will be filled, which reduces the recovery time.

Air Compressor Features Explained

After answering all these questions probably you have a good idea of what air compressor to buy. Never the less. Some of the features might still be unclear, making it hard to decide. Below are some of the common air compressor features with a brief explanation.

Belt drive or direct drive: The motor of most rotary screw type air compressors can be either belt driven or direct driven. Direct drive models have the motor directly connected to the crankshaft of the compressor. They can operate at lower temperatures and high-energy efficiency but are usually more expensive, difficult to maintain and noisier.

Belt-drive compressors have a belt that connects the motor to the air compressor pump with pulleys. They offer greater flexibility to adjust the air flow and pressure as needed. They are also less expensive to purchase and are easier to install and maintain. These models are not ideal for severe temperatures or harsh conditions.

Auto start/stop or continuous speed or dual control: These features deal with the operation of compressed air production. Auto start/stop means the air compressor is set with a pressure switch that automatically turns the motor on when the air is needed and turns it off when the tank is full. Continuous speed is for air compressors that constantly run and will adjust the air flow as the demand requires. Dual control offers the option to set the air compressor to either run in auto start/stop mode or continuous mode as needed.

Vertical or horizontal tanks: Vertical tanks take up less space, which could be a deciding factor for you. The biggest benefit to horizontal tanks is the portability.

ASME parts: These parts or components have met the standards and codes set by the American Society of Mechanical Engineers.

Low oil protection: The air compressor is equipped with technology to shut itself down in the event of low oil levels, preventing downtime and expensive repairs due to low fluid levels.

Ball-valve tank drain: allows safe and easy draining with a simple quarter turn in the tank for frequent removal of any moisture.

Need more help choosing the right air compressor? Contact us with any other questions you have about buying an air compressor or locate one of our sales and service reps near you.

Air Compressors the power behind the Agricultural Tools

For thousands of years, mankind has worked the land to survive. Never the less, the way of doing it has changed a lot. Because now the farmers can rely on different kinds of tools to help them. Never the less, what a lot of people don’t know is that many of this Agricultural Tools work thanks to an air compressor. For example, an air compressor allows the farmer to move the grains into the Silos for storage or bring water to a certain location where is needed.

Thanks to these agricultural tools farmers can get the most of their land saving time and money. Making extremely important for them to have a reliable air compressor.

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Uses of an Air Compressor in Agriculture

The number of applications than an air compressor has are countless. Is for this reason that we would just talk about the most important ones.

 

1. Inflating vehicle tires

Almost any farm has not only cars and trucks, but small vehicles such as all-terrain. Although tires very sturdy, eventually they need to be inflated for security reasons. Having an air compressor would make easier and faster to keep all the vehicles in good working order.

 

 2. Pneumatic nail guns

One of the most common tasks for a farmer is to have to repair or build a structure like outbuildings, chicken coops, or machine shops. A pneumatic nail gun help to finish faster by shooting nails into the material using pressure to do it. Making the work take a fraction of the time that it would take with a hammer.

 

3. Cleaning equipment

Sometimes the traditional cleaning is not enough to clean that heavy duty equipment. In those cases, you can use an air compressor to clean the equipment.

Never the less this must be a last resort and should be done taking safety measures.

4. Dairy farms

Dairy farming is one of the most labor-intensive farming operations, and anyone who owns dairy cows, goats or sheep will attest that it can be back-breaking labor. Newer devices using air compressors can power milking machines, such as the milker claw detachment unit.

 

5. Orchard Use

Orchard depends on being able to spray to control a wide variety of diseases and insects. With an air compressor and a professional sprayer unit, it possible to reach the top of the trees more easily as well as do it in a fraction of the time it takes with manual sprayers.

 

6. Water pumps

Water is essential to crops, livestock and sustainable pastures. Sometimes compressed air is needed to bring this vital resource to specific areas to optimize growth.

KAESER An Affordable and Dependable Compressed Air Solution

Minimizing operating costs is essential for survival in today’s highly competitive agriculture business climate. A KAESER Compressor is not only economical to purchase, but it is also economical to own. KAESER offers the most CFM per brake horsepower, which ensures more air while consuming less energy.

It’s important to remember that not all KAESER  Air compressors are the same. By picking the right KAESER  air compressor for the job, you will be able to maximize the productivity, energy efficiency and longevity in your farming equipment. If you are considering a KAESER air compressor for your farm, don’t forget to take into consideration:

 

  • The energy required
  • The horsepower needed
  • How often will the compressor be used

Air Compressors for The Manufacturing Industry

The Manufacturing Industry involves a broad range of business. Almost every business supplying a product has some level of manufacturing, and it is likely that a compressed air system is heavily involved in that process. Some examples of this businesses are:

 

  • Primary product industries (suppliers of semi-finished raw materials to manufacturers)
  • Heavy goods manufacturers
  • Consumer goods processing and packaging
  • Transportation
  • Construction
  • Aerospace
  • Automotive
  • Cement production

 

As a result, many companies in the manufacturing industry consider compressed air the “fourth utility” because it is so essential to production.

 

Nevertheless, it is important to remember that not every air compressors is the same. Depending on what type of product you are manufacturing, your compressor and vacuum needs may vary. Therefore, it’s important to choose a compressed air system that is efficient, easy to maintain and can withstand your demands and working environment. Since Inefficient compressed air usage can lead to costly energy losses and impact your bottom line. Also, appropriate maintenance and assessment for air leaks are crucial for keeping your system operating at optimal performance and efficiency.

Key Factors for Selecting a Manufacturing Air Compressor

Here are some key considerations to incorporate into the decision-making process:

 

  • Power: Choose an air compressor that will drive tools and power your machines and processes with no hassles.
  • Efficiency: The more power an air compressor requires, the higher the fuel cost, which is a significant operating expense for many operations.
  • Maintenance requirements: Choose an air compressor that requires as little maintenance as possible to ensure that your operations run smoothly.
  • Warranty: Choose an air compressor manufacturer that stands behind their product with a strong warranty.

 

Air compressors are a vital investment for manufacturers. It is crucial to comprehend the aspects that affect equipment performance before buying it. Therefore, as you weigh the options, assess the CFM needs for your businesses. You should also anticipate future demands for your operation, which may require a larger air compressor

 

When looking into compressed air systems, it could be wise to request an assessment from an expert to identify how to fulfill your goals best. A specialist can also help you check if there are tasks that can be done with less expensive options for a high-performing compressed air system.

Air Compressor for Car Assembly

The automotive industry has changed a lot in a hundred years. Nevertheless, one thing that hasn’t change is that it is still needed to put dozens of parts together before the vehicle is ready for sale. This Car Assembly process requires that teams of technicians collaborate to put together the different parts big or small. To do this, the professionals rely on pneumatic tools that allow them to assemble the car parts in an easy and fast way.

However, the process of assembling a car is more complicated than it sounds. Each car needs to go through several stages. Starting with the shell, which is set on a conveyor belt and braced to stay in place as it goes down the production line.

Shell construction

Once, the shell is on the conveyor undergoes several additions. Different hands and machines install everything from the gas tank, front/rear suspension, and axles to the brakes. Over the most of these steps, automotive air compressors play an essential component in placing every part into place with utmost accuracy and safety.

Engine construction

After that, the technicians will bring together the transmission and the engine. For this task, they will use a robotic arm will move the heavy pieces to the right place. Once these two elements are in their place, a technician will bolt the radiator down.

During this stages, work together while the robotic arms do all the heavy lifting, the human assemblers use air-power wrenches to fasten each component screw.

Vehicle assembly

When building a car, most of the piece attachments go to the floor pan. Pneumatic tools are essential in this step because the allow the worker to reduce the time it takes from hours to minutes.

Also, compressed air is responsible for the robotic machinery, that lifts, transports, and positions all the pieces. Besides, with the help of the robot, the assembling process goes faster. Because the machine arms can bolt and weld numerous items with levels of speed and precision that far exceed human capabilities.

Afterward, the shell is connected to another conveyor to undergo the painting part of the process, during which the shell is inspected, cleaned, undercoated and top-coated.

Painting

Before its possible to paint the car, the car most goes over a careful inspection for possible defects. This process takes place in a white room with bright lights, to help technicians to detect any error. If the vehicle has any bumps, dents or scratches, it is sent back for repairs. If not, the car is cleaned and ready for painting.

Once the body is clean and dry, it will receive an undercoat of primer all over the shell. This coat will create a layer that will let the outer coat of paint to attach better to the body. However before, the topcoat is applied, the body is sent back to dry again. Finally, the last coat of paint is applied across the outer car parts.

In the most modern plants, the coats are applied by a robotic arm, that can check how much paint will be needed.

These improvements have been made possible by the power of automotive air compressors. They can maintain moisture levels low while providing consistent power to pneumatic tools throughout the complex steps involved in assembling and painting each vehicle that passes along the conveyor belts. With the body now painted, the next steps is the installation of interior component

Interior Installation

The vehicle then is moved to an area where the interior will be installed. Here, technicians install the full range of interior pieces, including the seats, door panels, dashboard, clutch, pedals, and speakers. Also, the windshield and door windows will be put in place. This step will be done using suction cups at the end of robotic arms, which move the glass into the right location.

The vehicle is now ready. Nevertheless, its first stop will be the last assessment for performance and quality on all fronts. Once the vehicle has passed this stage of the inspection, the vehicle is taken to a shipping lot. That will send the vehicle to a dealer’s lot.

Other Applications of Air Compressor in Automotive

Besides, the assembly process air compressors can also be used at home or garage to do car repairs. For example, an air compressor can be used to power an air ratchet to remove nuts and bolts, making the job so easy that virtually anyone can do the job. Also, it can be used to grind metal as they do at assembly plants, using an air grinder.

Also, cutting metal can be done by an average person with a small and easy-to-operate air saw. As well as vacuum machines and air-powered pressure guns, which can respectively be used to suck out air and check for leaks in cooling systems.